DIY Disney Fused Plastic Rain Bucket Hat

As Earth Day approaches, I thought I would run one of my all-time favorite upcycled projects! Enjoy this oldie but goodie from last summer!

Are you looking for the perfect accessory for your Disney rain poncho? Well, look no further! You can upcycle some old shopping bags for this unique Disney look!

For this project I used 8 grey shopping bags for the lining, (available from Kohls, Lowes or Walmart in this area) and one large Disney shopping bag for the exposed side of this hat, as well as some white seam binding I had in my stash and purple thread for contrast! Which means that this Disney hat was completely free to make and helps the environment by not putting all that plastic in the landfill. Wouldn't Jiminy Cricket be so proud?

For all the details and instructions from fusing the plastic to creating the hat, I used this tutorial from Makezine. The only change I made was adding the seam binding to the two brim pieces before sewing them together. You could always just seam it the way the pattern suggests, without the seam binding. But I like the extra touch it gives this hat. So cute!

To fuse the plastic, I set my iron to somewhere between cotton and wool/silk, the highest and second highest settings on my iron. Fusing the plastic was the longest part of this project. It seemed to take forever! But setting the iron too hot was also a mistake; when it was set to the highest setting, the plastic shrank so quickly it pulled holes in the "fabric." Not so good for keeping the rain out!

To cut the pieces out, you can actually trace around them with ballpoint pen. That way you can see exactly what parts of the design will show. Just keep in mind that you will have a 1/4" seam around the pieces. And if you do try this at home, make sure the words will not be upside down when you sew the hat pieces together. You CAN pick the seam out of this plastic, but it is no picnic! My advice is to check everything twice before sewing!

I hope to see several of these hats the next time we are in the Disney parks! After all, what better place is there for a fabulous hat than Disney? Until next time, may all your days be filled with fairy dust!